CP Applicator Technical Guide
Revolutionary close proximity technology - micro-perforations as close as 5mm from crease lines
CP Applicator creating crease and perforation 3mm apart
Key Benefits
- Micro-perforates as close as 5mm from crease line
- Up to 50mm spacing for versatile applications
- Works at your equipment's maximum speed
- Perfect cross-grain performance
- 17, 25 & 52 teeth per inch options
- Colour-coded creasing ribs
- No speed limitations
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What is the CP Applicator?
The CP Applicator represents revolutionary close proximity technology that produces micro-perforations as close as 5mm from crease lines - 80% closer than any OEM device. Where factory tooling requires massive 25mm+ spacing between operations, the CP Applicator brings single-pass capability to the most challenging modern design work.
This breakthrough enables perfect execution of signatures, tear-off coupons, event tickets and precision direct mail pieces featuring ultra-close crease and perforation proximity that would otherwise require costly two-pass production or complete rejection.
The Close Proximity Crisis
OEM Tooling Forces 25mm Minimum Spacing
- • Two-pass production required for modern designs
- • Registration nightmares cost hours daily
- • 40% of design work must be rejected
- • Customers forced to simplify designs
- • Lost revenue from turned-away jobs
The Business Cost
- • £195/hour productivity loss on two-pass work
- • 15% material waste from misregistration
- • Premium job opportunities lost to competitors
- • Reputation damage from design limitations
- • Operating below true profit potential
Market Reality: Today's signature work, event tickets, direct mail and tear-off coupons demand crease-to-perforation spacing your OEM tools simply cannot achieve. While designs evolve toward tighter tolerances, you're trapped with 1970s spacing limitations.
Visual Proof: Before & After
Without CP Applicator
- • Two separate passes required
- • Registration challenges
- • Production delays
- • Higher waste rates
With CP Applicator
- • Single-pass production
- • Perfect registration
- • 3mm proximity achieved
- • Zero waste increase
Revolutionary Close Proximity Technology
Dual Function Excellence
The CP Applicator seamlessly combines creasing and micro-perforating operations in a single pass, with operations possible as close as 5mm apart. This patented design eliminates the spacing constraints that have limited print finishing for decades.
5mm Minimum Spacing
80% closer than any OEM tool - enabling designs previously impossible
Maximum Speed Operation
Works at your machine's full rated speed without limitations
Universal Cross-Grain
Perfect performance with or against the grain direction
Colour-Coded Setup System
- • Blue Hub: 17 teeth per inch for heavyweight stocks
- • Green Hub: 25 teeth per inch for standard applications
- • Red Hub: 52 teeth per inch for delicate materials
- • Instant Recognition: No guesswork or measurement needed
Technical Specifications
| Minimum Spacing | 5mm from crease line (80% closer than OEM) |
| Maximum Spacing | Up to 50mm for versatile applications |
| Perforation Options | 17, 25 & 52 teeth per inch |
| Speed Capability | Maximum machine speed - no limitations |
| Grain Direction | Perfect cross-grain performance |
| Setup System | Colour-coded instant identification |
Perfect Applications
Transform Your Production Capabilities:
- Signatures with tear-off sections - Single-pass perfection
- Promotional coupons - Clean removal without damage
- Event tickets - Professional stub separation
- Direct mail pieces - Complex designs made simple
- Reply cards - Perfect fold and tear combinations
- Raffle ticket books - Precise sequential tearing
- Parking permits - Secure yet removable sections
- Any design requiring ultra-close tolerances
Complete System Components
Everything You Need for Success
Micro-Perforating Excellence:
- • Blue Hub (17 TPI): Heavy stocks and cardboards
- • Green Hub (25 TPI): Standard commercial printing
- • Red Hub (52 TPI): Lightweight and delicate stocks
- • Precision teeth: Clean, flat perforations every time
Creasing System Components:
- • Colour-coded ribs: Instant visual identification
- • Multiple width options: Match any substrate weight
- • Quick-change design: Swap setups in seconds
- • Lifetime durability: Engineered for millions of impressions
Universal Equipment Compatibility
The CP Applicator is engineered to fit ALL major finishing and converting equipment
Works with all die-cutting and finishing systems
Quantified Improvements
5mm
Minimum Spacing
100%
Single Pass Success
Zero
Registration Errors
3-4 wks
Typical ROI
Investment Return Analysis
| Cost Factor | Before | After | Weekly Savings |
|---|---|---|---|
| Two-Pass Production Time | £975 | £0 | £975 |
| Registration Waste | £225 | £0 | £225 |
| Lost Job Revenue | £450 | £0 | £450 |
| Total Weekly Impact | £1,650 | £0 | £1,650 |
Plus ability to accept 40% more profitable design work
Simple Installation Process
Equipment Assessment
Verify compatibility with your finishing equipment
Tool Installation
Mount CP Applicator using existing tool holders
Proximity Setup
Configure for your specific proximity requirements
Production Ready
Start accepting close proximity work immediately
Installation time: 30-60 minutes typical
Real-World Results
"The CP Applicator opened up a whole new revenue stream. We can now accept complex design work we previously had to turn away. Last month alone we took on £8,000 in jobs that would have been impossible without it."
- Operations Manager, Glasgow Design Print
Before:
40% jobs rejected
After:
100% jobs accepted
Result:
£8,000 new revenue/month
30-Day Performance Guarantee
We guarantee the CP Applicator will enable 3mm proximity operations in a single pass on your equipment. If it doesn't perform as promised, we'll refund your investment completely.
No risk. No hassle. Just results.
What's Included
- ✓ CP Applicator for your equipment type
- ✓ Setup and calibration guide
- ✓ Phone support during installation
- ✓ 2-year parts and labor warranty
- ✓ Lifetime technical support
- ✓ 30-day performance guarantee
Ready to Transform Your Production?
Join thousands of successful print shops using CP Applicator technology
100%
Money-Back Guarantee
2 Hour
Quote Response
25 Years
Industry Experience
Or call us directly: +44 (0)1455 554491